HYDROGEN CARTRIDGE SAFETY

Metal Hydride Cartridges:
Technology & Safety

Hydrogen held within an alloy,
released when needed.

Learn about the metal hydride structure, how hydrogen is absorbed and released, and key safety points to check before use.

Five silver metal hydride cartridges of different heights and diameters
Metal hydride cartridge products

MECHANISM

Metal Hydride
Cartridge Overview

These cartridges use metal hydride (MH) alloys to absorb and retain hydrogen within the alloy. This storage method differs from compressed hydrogen gas or liquid hydrogen.

01 / ABSORB Hydrogen Absorption

Hydrogen is absorbed at appropriate temperatures and pressures, and retained as a metal hydride.

02 / RELEASE Hydrogen Release

Increasing the temperature or reducing the pressure causes hydrogen to desorb from the alloy.

A cross-section of a silver metal cartridge and a diagram showing hydrogen absorbed into the alloy lattice and released when needed
Select the diagram to enlarge it. This conceptual illustration explains the structure and the principles of absorption and release.
Internal structure of a silver metal cartridge, showing the connection port, metal outer casing and metal hydride alloy
01 / Inside the Metal Cartridge
How hydrogen is absorbed into the metal lattice and released when needed
02 / Hydrogen Absorption & Release
  1. 01
    Held Within the Alloy Different from storing gas under high pressure
  2. 02
    Stored at Relatively Low Pressure Check operating pressure and conditions for each product
  3. 03
    Handle Under Specified Conditions Follow instructions; do not disassemble, modify or refill by unauthorized methods

Select any diagram to enlarge it.

HYDROGEN STORAGE

How Hydrogen Is Stored

Hydrogen is absorbed into the metal alloy inside the cartridge and retained within its lattice structure. During use, it desorbs and is supplied to compatible equipment.

01 / ALLOY

Filled with Metal Alloy

The cartridge contains a metal hydride alloy that absorbs and retains hydrogen.

02 / ABSORPTION

Chemical Absorption at Low Pressure

The explanatory materials describe hydrogen reacting with the alloy at a controlled temperature and low pressure (0.1–1.0 MPa), becoming chemically absorbed into the metal. Check each model's specifications for actual operating pressures.

03 / RETENTION

Retained Within the Lattice

Absorbed hydrogen is retained as a metal hydride within the alloy's lattice structure, rather than stored inside as gas.

04 / SUPPLY

Released to Supply Equipment

During use, changes in temperature and other conditions cause hydrogen to desorb (be released) from the alloy and supply the compatible equipment as needed.

COMPARISON

Comparison with High-Pressure Gas

Metal hydride storage differs from direct storage as high-pressure gas or cryogenic liquid in how hydrogen is retained and in operating pressure conditions.

01 / STORAGE METHOD

No Direct Storage of High-Pressure Gas or Liquid Hydrogen

This product does not directly store high-pressure hydrogen gas (e.g., 35 MPa or 70 MPa) or liquid hydrogen (−253°C). Hydrogen is absorbed and retained within the alloy.

02 / OPERATING PRESSURE

Below 1 MPa in Normal Use

The relevant product materials specify an internal pressure ranging from atmospheric pressure to a maximum below 1 MPa in normal use. Japan's High Pressure Gas Safety Act defines compressed gas as “high pressure gas” when its pressure is at least 1 MPa at normal operating temperature or at 35°C. This product is designed to fall outside that definition under normal operating conditions.

03 / DAMAGE RESPONSE

A Storage Method Less Prone to Rapid Release

Because hydrogen is retained within the alloy, the product materials describe a very low risk of rapid hydrogen release like that of high-pressure hydrogen gas, even if the cartridge is damaged. Hydrogen is nevertheless flammable, so the product must be used according to its instruction manual.

This is sometimes described as “exempt from the High Pressure Gas Safety Act.” On this page, it means that the product does not meet the definition of “high pressure gas” in Article 2 of that Act under normal operating conditions. Confirm actual regulatory treatment individually based on product specifications, temperature, pressure, system configuration, filling and transport methods, and other relevant factors.

SAFE HANDLING

For Safe Use

Hydrogen is a flammable gas. Do not assess safety solely from the characteristics of metal hydride storage; follow the specifications and instruction manual for the relevant product.

01 / USE

Use with Compatible Equipment

Use with equipment compatible with the cartridge model, connection method and operating pressure.

02 / PROTECT

Avoid Impact & Heat

Avoid strong impacts, high temperatures, flames, direct sunlight and other conditions prohibited for the product.

03 / SERVICE

Replace as Instructed

Do not disassemble, modify or refill by unauthorized methods. Follow our instructions for storage, return and replacement.

REGULATIONS & CONDITIONS

Check regulations and installation conditions
for each product.

The High Pressure Gas Safety Act defines “high pressure gas” to include compressed gas at a pressure of 1 MPa or more at normal operating temperature. However, regulatory applicability cannot be determined uniformly from pressure alone.

Read Article 2 of the High Pressure Gas Safety Act

Key Conditions to Check

  • Cartridge model and operating pressure
  • Temperature conditions and installation environment
  • Connected equipment and system configuration
  • Storage, transport and filling methods
  • Region of installation and applicable regulations

When introducing, installing, transporting or filling a product, check its official specifications and applicable regulations individually. This page does not replace the instruction manual or regulatory checks.